Zenon Panels

Zenon Panel is the most convenient insulated wall panel system. It eliminates brick and insulation costs.

Zenon Panel assembly is faster than conventional systems due to the lack of an extra wall insulation process.

Provides design freedom 
Zenon Panel cage is given the desired shape and offer a wide design freedom. Requested architectural form can be created easily and without mold, provide great cost and time saving economy.

Zenon panel is very lightweight (4,5kg / m2). thus, greatly contributes to reduce the wall load which is the biggest load for buildings. The earthquake resistance of buildings with less weight increases. Also, thanks to the downsizing the sections of foundation beams and columns, the cost of the reinforced concrete building reduces.

Saving the area 
Traditional wall causes a loss of about 20 cm wide in all fronts. Because it built on the floor. The lost area corresponds to 5-10% of net usage area of the building. Zenon Panel doesn’t reduce the use of area because It mounted outside the building. In this way it is obtained a wider interiors and the economic value of structures increases.

Excellent thermal and sound insulation 
Zenon Panel provides high heat and sound insulation due to contained in 7.5 cm – 8.5 cm – 10.5 cm thick polystyrene (EPS). It saves on air conditioning costs. it keeps coolness in summer and warmth in winter.

Permanent insulation 
Zenon Panel insulation board, remains between meshes and concrete slabs and is not exposed to outside influences. Thereby insulating ability does not disappear during the life of the building. In the conventional facade insulation system it is short-lived compared to the life of the building and must be done again.

Zenon Panel help of its special steel cage is very durable and strong. Also the entire structure shows feature a monoblock structure because the wall and roof panels are connected to each other and anchored to the floor. Monoblock structures are stronger against the earthquake and wind load than the structures made of column and the beams. Therefore, Zenon Panel Building System is highly durable and strong structure system.

Not affected by the storms 
Zenon Panel subjected to 200 km / h speed wind load tests in accredited laboratories. It has been certified to have over performance as required strength by the standard.

Safe against earthquakes 
Thanks to high load bearing and distributing capability of reinforcement truss, Zenon Panel allows for safe structure against earthquakes. Not only pressure, is quite durable against torsion and shear load horizontal loads. Zenon Panel wall absolutely indestructible during earthquake because it is anchored to the building’s structural system.

Saving the cost of lintels and beams 
Lintels and beams are not required as in the conventional walls.

No wastage 
Wastage does not occur due to be cut and or added to desired sizes. Furthermore does not occur any casualties during the shipping or transporting the panel.

Practical electrical installation and plumbing 
Water and electricity installation are very practical. Basically installation pipe is passed through the gap between the wire and Styrofoam. No need for operations such as cropping shear coupling as in traditional wall.

No need to special mastership 
Installation of the panels is quite simple. It can easily be mounted by construction workers.

Thanks to a dual-layer plaster layer integrated with a steel cage, Zenon Panel is bulletproof. It had been fired from an effective distance and angle using rifles and It was found to be bulletproof.

Fire resistant
Zenon Panel is a 90-minute fire resistance according to the results of the tests in an accredited laboratory.

Hassle-free coating 
All kinds of coating material which is applied to the brick wall, can also be applied on the Zenon Panel Wall.

canada zenon panelling

Zenon Panel usage is increasing every day, especially in North America, middle-east, north Africa and eastern Europe. Steel meshes existing on both two surfaces of Zenon Panel is connected by continious diagonal wires with 10 cm gaps. This feature makes Zenon Panel different from any other product in the world.

Perspective view of cage reinforcement Pannel with EPS Perspective view

Zenon Panel , which is generally used as single-storey buildings and roof and exterior walls in high-rise buildings , has become a more preferred product every day. Especially in 2012, the completion of national technical approval certificate and certificates such as TSE increases the prevalence in all countries with the increase of promotion activities and developing dealer network. Zenon Panel, which is preferred in the figure of

2,000,000 m 2 in thousands of projects to date, has already taken its place among the alternative building materials of the future.

Zenon Panel, which is serving with experienced personnel and engineers in its profession, works with the quality principle of production from montage with the widespread dealer network throughout the country. With its advanced technology, Zenon Panel offers many innovations for the building industry and brings different solutions to classical applications.

Frequently asked questions
1. Is EPS of Zenon Panel melt or disappear over time?

When EPS is used as thermal insulation boards with sufficient density, it is much more durable than the life of building if it is protected from external affects. Technically there is no restriction in a lifetime. It is most preferred thermal-insulating material in North America.

The density of the Styrofoam (EPS) that is used in Zenon Panel is 16 kg/m3. This density is optimum choice and is determined by the Ministry. EPS is protected from external effects because it is places inside minimum 3 cm concrete layers, EPS is not exposed to influences such as blow, pressure, over temperatures or ultraviolet rays. Therefore, the lifetime will be longer than the life of the building styrofoam.

2. Is there a need to make an extra thermal insulation over Zenon Panel?

Zenon Panel is a thermal isolated system. There is no need extra insulation applicaton over Zenon Panel. Depending on the climate region of construction site that Zenon Panel will be applied, suitable thickness of the panel should be preferred. Thermal insulation value of the panels are available on our website.

3. What is the life of Zenon Panel?

Zenon Panel construction system is lightweight micro-reinforced concrete system. There is no difference from other systems in terms of concrete life. Components of Zenon Panel are galvanized steel wire, sand, cement and EPS. The wires are Zinc coated and galvanized order to extend its life. As a result, Zenon Panel protects it’s durability and the thermal insulation features for 50-60 years time period accepted as the economic life of the concrete buildings.

4. Is Zenon Panel affected by earthquakes or storms?

When the both surfaces of Zenon Panel is concreted, there becomes a lightweight composite concrete construction element. Thanks to 3-D steel truss, it shows high performance under vertical and horizontal loads. Academic studies and tests performed on the subject can be reviewed on our website.

Traditional block walls do not has any reinforcement and they are not anchored to the concrete frame. Therefore, block walls are easily collapsed during the earthquake and they causes injury or loss of life.

5. is it fire resistant? Do you have problems in terms of regulations on the use of Zenon Panel walls?

Zenon panel wall is a system products. EPS is one of the components inside. Zenonpanel wall system has been subjected to testings and certificated. Zenonpanel wall system has been one of Turkey’s first product was tested in accredited laboratories of fire resistance testing agency.

Zenon Panel was placed as frame wall of a fire cell that has a temperature exceeding 1000 °C. According to the test result zenonpanel wall system has been shown to have a fire resistance of 90 minutes. Fire resistance class of Zenon Panel is defined as E90.

In addition, it also requires to know that, the EPS used in Zenon Panel have made of hard flammable B1 class and 98% of the volume is air. it melts when exposed to flame, and the volume is reduced. When contact is cut off with fire the melting stops.

6. Is it possible to coat Zenon Panel wall?

After the completion of rough plaster process, all kinds of coating can be applied on Zenon Panel wall, such as paint, tile or mosaic. In this regard there is no difference from a conventional wall applications.

7. Should I make coating for waterproofing after pouring concrete onto the Zenon Panel roof system? 
Zenon Panel is not waterproof because it is lightweight concrete system. No need for extra insulation in use as exterior walls. Just painting is enough.

For roofs after pouring concrete, insulating liquids can be applied. All coatings such as shingle, membrane, tile or metal tiles or plastic based coverings can be applied onto concrete.
8. Is air-conditioning unit, kitchen cabinet or radiators can be hung on Zenon Panel Wall?

On both surfaces of the Zenon Panel wall, there is a cement based concrete section integral with the mesh 3 to 3.5 cm in thickness. By using 3 cm dowels desired load can be hung on this section easily. Consequently heavy loads can be hung on Zenon panel wall.

9. Is it recognized by municipalities and public institutions? 

Zenon Panel is an official product with National Approval and Standards Instution certificates. Therefore, any usage restrictions in terms of formal institutions are not concerned. It is an also defined product in the unit price book of ministery. It is sufficient to declare the insulation and other technical values to the municipalities and other local authorities.
10. How water and electricity installations are made on Zenon Panel?

Installation is quite easy on Zenon Panel. Basically installation pipe is passed through the gap between the wire and polystyrene (EPS). Thick tubes are passed easily by melting the polystyrene (EPS) slightly with lighter or small blowtorch. Detailed information is available on our website.

11. Can we ourselves install the Zenon Panel?

Zenon Panel installation is very easy. Any construction worker can learn a great extent installation details by practising 2-3 day. There is also detailed information on the installation instructions and animations in our web site. Upon your request a certified master sent for a fee. Zenon master effectively works, teaches installation details to the local team and ensures a correct installation. In addition, dealers or control engineers are on site to check before plaster and concrete steps.

12. Do we need a special plaster for Zenon Panel? Is there any difference in practice?

Zenon Panel plaster is composed of sand and cement mortar. It does not contain any additives. To obtain a strong mortar 0-4 mm coarse sand and 300 kg/m3 cement should be used. Adding lime to mortar is absolutely wrong. Plaster can be applied by hand or machine. Using mixer for the mortar production is recommended. Detailed information is available on our website.

13. Is it possible to plaster Zenon Panel with lime based morter?

Lime based plaster can not be applied directly on the panel. To strengthen the panel, should be plastered with cement based morter until the wire mesh is completely closed. By this way the steel truss of zenon panel is protected from corrosion effect of the plaster. After the completion of rough cement based plaster, different kind of plasters can be done.

14. How are window and door installations are applied for Zenon Panel wall?

Before the mortar stage, metal or wooden frames are mounted to the window space. After completion of mortar application, the window and door is mounted to frame or panel by screwing.

15. Does Zenon Panel wall breathe?

Zenon Panel is a breathable wall system.

16. What is the load bearing capacity of Zenon Panel floor?

Thanks to steel mesh reinforcement and continuous diagonal wires, Zenon Panel has a high load carrying and transferring capability.

With additional reinforcement on panel or forming beam sections, it can be adapted to the required load. Sections may be formed according to needs and solution is produced.